If you want to find a professional plastic injection mold manufacturer to supply you the coustom mold making services, welcome to contatc us today. 

Plastic mold manufacturer with rich experienc is  specializes in supply free CAD drawing, prototype mold, 3D printing, mold design, mold making, moldflow Analysis, precise Machining, injection molding, free sample services, OEM services, ODM services etc. Whith  plastic mold factory meet the following professional standards in hardware and software advantages, you can consider choosing them to supply the coustom mold servicess and injection molding services for you.

Mold design team

Which plastic mold manufacturer owns a professional technical team and precise equipment can better provides some plastic injection molding services, such as have more 20 engineers, Over 10 years engaged in the plastic mold industry, over 1000 industry products Mold making experience.

Have complete plastic mold production equipment and plastic injection molding production equipment

Casting equipment, Plastic mold cutting equipment, Plastic mold spraying equipment, Plastic mold testing equipment, Plastic mold processing equipment, Injection molding machine, Bag making machine, Plastic extruder, Cold press, Molding machine, Model machine.

Hight quality Injection Molding of Plastic parts

Which plastic mold manufacturer that can guarantee the quality of mold production must be have a complete plastic part production and mold making quality inspection process system. 
1. Check the Injection Molding Machine for Proper Maintenance
2. Set the Correct Injection Pressure and Temperature
3. Use the Right Resin
4. Check the Plastic Part Design
5. Use Quality Molds
6. Monitor the Cycles
7. Check for Flash
8. Use Quality Control Procedures

Control production costs from raw material procurement

An excellent plastic mold manufacturer can start to save customers' costs from raw material procurement, mold design, uncle molding and other links. The specific methods are as follows:
1) Through use effective mold design methods to optimize plastic mold design, reduce plastic mold design redundancy, improve mold structure to the greatest extent, and improve mold production efficiency.
2) Choose the most suitable processing technology according to the plastic mold structure and requirements to reduce the plastic mold processing time and plastic mold processing cost.
3) Optimize the plastic mold material according to the requirements of the mold [polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP), polyurethane (PU), polyvinyl fluoride (PVDF), polyester (PET), polycarbonate Ester (PC), ABS, polystyrene (PS), polyamide (PA)], choose the appropriate plastic material to reduce the material cost of plastic mold making.
4) Improve the plastic mold making process to reduce the cost of the mold making process. Commonly used processes include milling, wire cutting, spark machining, drilling, stretching, and surface treatment.
5) Improve the plastic injection molding process, reduce the consumption of plastic injection molding materials, improve product plastic parts quality, and reduce injection molding costs.

How to choose an excellent and suitable plastic molding manufacturer? 

Everyone has their own different measurement standards, which should be comprehensively balanced according to their actual mold needs and their own purchases. But You can assess from the following 11 levels, because plastic mold manufacturer that are truly capable and trustworthy to cooperate with will have the following common characteristics.

Plastic mold manufacturer with rich experienc is  specializes in supply free CAD drawing, prototype mold, 3D printing, mold design, mold making, moldflow Analysis, precise Machining, injection molding, free sample services, OEM services, ODM services etc. Whith  plastic mold factory meet the following professional standards in hardware and software advantages, you can consider choosing them to supply the coustom mold servicess and injection molding services for you.

Mold design team

Which plastic mold manufacturer owns a professional technical team and precise equipment can better provides some plastic injection molding services, such as have more 20 engineers, Over 10 years engaged in the plastic mold industry, over 1000 industry products Mold making experience.

Have complete plastic mold production equipment and plastic injection molding production equipment

Casting equipment, Plastic mold cutting equipment, Plastic mold spraying equipment, Plastic mold testing equipment, Plastic mold processing equipment, Injection molding machine, Bag making machine, Plastic extruder, Cold press, Molding machine, Model machine.

Hight quality Injection Molding of Plastic parts

Which plastic mold manufacturer that can guarantee the quality of mold production must be have a complete plastic part production and mold making quality inspection process system. 

1. Check the Injection Molding Machine for Proper Maintenance
2. Set the Correct Injection Pressure and Temperature
3. Use the Right Resin
4. Check the Plastic Part Design
5. Use Quality Molds
6. Monitor the Cycles
7. Check for Flash
8. Use Quality Control Procedures

Control production costs from raw material procurement

An excellent plastic mold manufacturer can start to save customers' costs from raw material procurement, mold design, uncle molding and other links. The specific methods are as follows:
1) Through use effective mold design methods to optimize plastic mold design, reduce plastic mold design redundancy, improve mold structure to the greatest extent, and improve mold production efficiency.
2) Choose the most suitable processing technology according to the plastic mold structure and requirements to reduce the plastic mold processing time and plastic mold processing cost.
3) Optimize the plastic mold material according to the requirements of the mold [polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP), polyurethane (PU), polyvinyl fluoride (PVDF), polyester (PET), polycarbonate Ester (PC), ABS, polystyrene (PS), polyamide (PA)], choose the appropriate plastic material to reduce the material cost of plastic mold making.
4) Improve the plastic mold making process to reduce the cost of the mold making process. Commonly used processes include milling, wire cutting, spark machining, drilling, stretching, and surface treatment.
5) Improve the plastic injection molding process, reduce the consumption of plastic injection molding materials, improve product plastic parts quality, and reduce injection molding costs.

How does the establishment time of the plastic mold manufacturer affect the cooperation? How to investigate how long the mould manufacturer has been established?

1)Normally The longer the mould manufacturer has been established, the more guaranteed the mold project control ability and quality control will be, and the mold quotation prices will be more advantageous. 2)If you choose a Chinese mold company, you can first investigate on WHOIS to query the registered date of the company's domain name, which can indirectly determine the establishment life of a mold company. 3)You can also directly ask the Chinese company name of the mold company, and then enter the name of the customer company through the platform of enterprise check to find out the age of establishment of the company and whether there are legal disputes.

Verify the size of the plastic mold manufacturer you initially selected

1)You can view the general situation of the factory on Google satellite map according to the customer's factory address.
2)Or through your cooperated logistics company to field trips.
3)Come to visit the mould factory in China to check on the spot.
4)Video communication and video inspection.

The quantity of mold equipment is one of the important criteria to measure a plastic mold manufacturer

1) By Field visiting or remote video viewing of plastic mold manufacturer in China of the production equipment, to see how much equipment there is, how much quantity each mold production and mold making link should have. A strong plastic mold factory generally has the following concentrated types of production equipment.

ENGINERING

The part will be proceed to Moldflow analyse before the mold drawing are layouted.

CNC MACHINING

CNC Machines are taking care of the 90% manufacturing process, and also it’s the core processing of a mold quality, Such as cores,cavities, slides,lifters,mostly can be CNC rough/fine machined, we can judge a component good or bad visually by checking how smooth the faces especially the curve faces,abnormal shape,then go to next inspection step, normally the tolerance accuracy can reach to +/-0.01 mm.

WIRE CUT

Wire cutting is mainly to some of the high precision features,like some ribs,tiny holes features,as well as the angled face which is not able to achieve by grinding machine etc. accuracy can be +/-0.001,most of the ejector holes also can be wire cut which is much more better than drilling holes.

EDM MACHINING

EDM machining is to through high voltage short circuit melting the extra metal that CNC machine are not able to cut,typically to burn the Radius in between two ribs or some kind of corner that the cutter can not reach.

GRINDING

GRINDING is mainly to machine the flat features to drawing, typically for the square components which can be flat positioned, the accuracy can be +/-0.001. and the faces is really beautiful,like the wear plates,sliders,inserted pins,etc.

INSPECTION

INSPECTION PHRASE is extremely import part of all the machining, we perform components be check to drawing/data after every process, make sure it’s machined as per the drawing’s required dimension, otherwise it will be rejected and been rework.
advantage:
1). Short molding cycle, high production efficiency and easy automation
2). It can form plastic parts with complex shapes, precise dimensions, and metal or non-metal inserts
3). Stable product quality
4). Wide range of adaptation
shortcoming:
1). The price of injection molding equipment is relatively high
2). The structure of the injection mold is complex
3). The production cost is high, the production cycle is long, and it is not suitable for the production of single-piece and small-batch plastic parts
application:
In industrial products, injection molded products include: kitchen supplies (garbage cans, bowls, buckets, pots, tableware and various containers), housings of electrical equipment (hair dryers, vacuum cleaners, food mixers, etc.), toys and games, automobiles Various products of industry, parts of many other products, etc.

INJECTION MOLDING& SAMPLE TRAIL

Plastic injection moulding is a manufacturing process where resin in a barrel is heated to a molten state, then shot into a mould to form a final production-grade thermoplastic part, we produce a wide range of engineering resins such as, ABS, PC/ABS, NYLON, PA6,PA66, POM,PC, PMMA,NYLON+GF,etc. 

Excellent plastic mold factory has the following complete production process

A.Steel ordering: Cavity,Core,inserts,Slides,Lifters
B.Rough cutting Moldbase: Cavity side,core side.
C.Rough cutting: Cavity side, core side,parting line cut.
D.EDM Electronics: Cavity side/core side,slides,lifters
E.Wire cutting: Ejector holes, Slides,lifters, inserts.
F.EDM Burning: Cavity rough/Fine burning,core rough/fine burning,slides, lifter inserts burning.
G.Spare parts: Sprue bushing, Stop pins, ejector pins, screws

MOLD DESIGN CONSIDERATIONS

A.Dimensions are to the tolerance of the prints.
B.According to the specific requirements and functions of the whole product of plastic products to determine its external quality and specific size belongs to which kind
C.Plastic products requiring higher appearance quality and lower dimensional accuracy,such as toys products.
D.Functional plastic products with strict size requirements like camera products.
E.Check the draft angle okay for demoulding
F.Draft angle is directly related to the demoulding and quality of plastic products, that is, related to the injection process, whether the injection can proceed smoothly
G.Draft angle to be suitable for the parting or parting surface of plastic products in molding; Whether it will affect the accuracy of appearance and wall thickness size;Whether it affects the strength of certain parts of the plastic product

MOLD DESIGN PROCEDURES

A.Analysis and digestion of plastic product drawing and (solid sample if possible)
B.Part sharp  
C.Size, tolerance and datum  
D.Mold standard  
E.Plastic brand 
F.Surface requirement.

Cavity number and how it will be layout.

A.Part weight and the Press injection volume  
B.The projected area of the product and the locking force of the injection machine 
C.Mold overall size fit the Press. D. Part tolerance and color E, if the part need hydraulic cylinder involved.
D.After the cavity quantity is confirmed, next step will be start the layout design, That is, the arrangement of the cavity position, the arrangement of the cavity involves the mold size, the design of the pouring system, the balance of the pouring system, the design of the core pulling (sliding block) mechanism, the design of the insert and the core, the design of the heat exchange system, the above problems and the selection of the parting surface and gate location, so the specific design process, to make necessary adjustments, in order to achieve a more perfect design

PARTING LINE

A.Do not affect the appearance
B.IF It is helpful to ensure the accuracy of the product, mold processing, especially the processing of the cavity
C.IF It is conducive to the design of pouring system, exhaust system and cooling system
D.If it’s Conducive to the opening of the mold (parting, stripping) to ensure that in the opening of the mold, so that the product stay on the side of the moving mold

GATING DESIGN

1.The gating system design includes the selection of the main channel, the determination of the section shape and size of the split channel, the selection of the gate location, the gate form and the size of the gate section,When using the sub gate, in order to ensure the shedding of the diverter, attention should also be paid to the design of the gate device, the nine gate mechanism of the gate device.When designing the gating system, the first step is to select the location of the gate. The choice of gate location is directly related to the quality of product molding and the smooth process of injection
Gate location should be selected in accordance with the following principles
①　Gate location should be selected on the parting surface as far as possible, so as to facilitate the cleaning of gate during mold processing and use
②　The distance between the gate position and all parts of the cavity should be as consistent as possible, and the flow should be minimal
③　The location of the gate should ensure that when the plastic flows into the cavity, the wide, thick wall part of the cavity is smooth, so as to facilitate the smooth flow of plastic
④　The gate position should be opened in the plastic parts at the thickest section
⑤　Avoid plastic in the flow down the cavity wall, core or insert, so that the plastic can flow into the cavity as soon as possible, and avoid the core or insert deformation
⑥　Try to avoid making the product produce weld marks, or make the weld marks produce unimportant parts of the product
⑦　The location of the gate and the direction of plastic inflow should enable the plastic to flow evenly along the direction parallel to the cavity when it flows into the cavity, and facilitate the discharge of gas in the cavity
⑧　he gate should be set on the part of the product that is easiest to remove, while not affecting the appearance of the product as much as possible

VENTING DESIGN

The Venting system plays an important role in ensuring the quality of the product
①　The VENTING groove is generally located in the part of the cavity that is finally filled. The depth of the exhaust groove varies with different plastics. Basically, the maximum clearance allowed by the plastic does not produce a flying edge is determined
②　Use core insert,ejector pins clearance or special venting pins.

l COOLING DESIGN

①　The design of cooling system is a relatively complicated work, that is, to consider the cooling effect and the uniformity of cooling, but also to consider the impact of the cooling system on the overall structure of the mold
②　The arrangement of cooling system and the specific form of cooling system
③　Determine the location and size of the cooling system
④　Key parts such as moving mold or insert cooling
⑤　Cooling of side sliders and side cores
⑥　Design of cooling element and selection of cooling standard element